S4 Top Hung Window Technical and Customer Service Manual

Product Overview

The S4 Top Hung Window by Dometic Seitz GmbH is designed for use in various vehicles, providing ventilation and light while ensuring security and durability. This manual provides detailed instructions for customer service and technical staff on the specifications, installation, and troubleshooting of the S4 Top Hung Window.

Dimensions and Specifications

• The S4 window series includes models up to a maximum size of S4.6, with width +4 mm and height +9 mm adjustments possible.
• Note: The symbol "$4.6" refers to specific model dimensions and should be verified per individual product requirements.
• Production Status: E = End of serial production; only spare parts are available.

Components

• Exterior Frame: Includes end cap and sealing rubber between the frame and the wall (foam rubber).
• Interior Frame: Comprises the frame hinge rail, sealing between the exterior frame and pane, and various components for operation and blind integration.
• Glazing Panel: Acrylic pane designed for clarity and durability.
• Windowpane Mechanism: Features knuckle eye, window hinge, and opener with closer (click-clack or rotary opener).

Installation and Replacement Procedures

Exterior Frame

1. Removal: First, remove the caps of the interior frame and then loosen all screws. Ensure the window is secured from outside to prevent falling.
2. Installation: Clean the sealing surface of the wall section. Use a suitable caulking material around the frame corner. Screw the exterior and interior frames together without overtightening (max. torque 3 Nm).

Sealing Rubber

• Replacement: Remove the old sealing rubber, clean adhesive residue, and install the new rubber, ensuring the joint seats centrally. Fix corners and joint with superglue.

End Cap

• Replacement: If broken, remove the rear leg of the flush end cap, and bond the front side and leg to the frame hinge with superglue.

Interior Frame and Components

• Complete Interior Frame Replacement: Remove caps, loosen screws, and ensure the exterior frame with windowpane does not fall out during the process.
• Fly Protection and Shade Blind Replacement: Loosen the spring drive motor, remove by tilting the closure rod, and follow specific instructions for reinstallation, including the clamping bar adjustment.
• Spring Drive Motor Replacement: Dismantle the window blind as described, widen the slotted tube, and replace the motor.
• Close-off and Side Close-offs Replacement: Dismantle the interior frame, remove the window blind, and replace the close-off parts as needed.
• One-Hand Operation, Slider, and Swallowtail Section Replacement: Follow the procedure for interior frame dismantling, remove the window blind, and replace the specified components.

Windowpane and Opener

• Windowpane Replacement: Loosen fixing screws, unlock pane, and ensure proper positioning of the hinge during installation.
• Opener Replacement: Open the windowpane slightly, clip off the opener, and replace by following the reverse order.
• Rotary Clamp Replacement: Loosen at fixing screws and install the new part in reverse order.

Troubleshooting

• Ensure all components are correctly installed and secured.
• Verify the sealing rubber is properly placed and fixed to prevent leaks.
• Check the operation of the windowpane and opener for smooth functionality.

This manual serves as a comprehensive guide for customer service and technical staff in handling inquiries, installations, and troubleshooting for the S4 Top Hung Window. For further assistance, refer to the detailed instructions and diagrams provided in the original documentation.