Intelli 12V Power Management System PM100-BTJ Technical and Operational Guide

System Overview

The PM100-BTJ is designed for use in caravans or motor homes, providing a user-friendly interface and easy installation without the need for a highly tailored cable harness.

Features

• Smart Battery Charger (12V 30A): Supports multi-chemistry charging for lead acid (AGM, GEL, WET) and lithium batteries (LiFePO4) with a high efficiency of up to 88% and Power Factor Correction (PFC).
• Power Supply (35A): Provides continuous power supply.
• Battery Charging Relay (12V 60A): Offers 60A continuously and 100A for 30 minutes.
• Battery Low Voltage Protection: Automatically disconnects at lower than 10.5VDC for lead acid and 11.2VDC for lithium with a 60-second delay.
• Fused DC Outputs: Includes 10 outputs (2 x 15A, 8 x 10A).

Specifications

• Input Voltage: 240±10% VAC 50/60Hz
• Input Current at Full Load: 2.5A
• Vehicle Battery Voltage Range: 12.8-16VDC
• House Battery Voltage Range: 10.5-16VDC
• Charge Algorithms: 5 steps (soft start, bulk, absorption, float, recycle)
• Dimensions: 270 x 197 x 70mm
• Weight: 2.6 kg
• Enclosure: Steel Case

Operation

1. Configuration and Wiring:
   • Ensure correct cable sizing to handle full load current without exceeding voltage drop requirements.
   • Protect wires passing through panels or walls from damage.
2. LED Diagnostic Codes:
   • Mains (Green): Indicates AC input status.
   • Vehicle Battery (Green): Shows vehicle battery connection and charging status.
   • Charge (Green): Reflects battery charging and discharging states.
   • Fault (Red): Alerts for issues like low/high voltage, over temperature, or charging anomalies.
3. Bluetooth Connectivity:
   • Download the "IntelliJay PM100-BTJ" app from your device's app store.
   • Enable Bluetooth and pair with the PMBTJ-02 node using the last four digits of the node's serial number as the pairing code.
4. Using the Remote App:
   • Select battery type and update firmware if necessary.
   • Monitor system parameters such as battery volts/amps, charging mode, and water tank levels.
   • Remotely control output load power.

Troubleshooting

• Low House Battery Voltage: Charge the battery if voltage drops below 10.5V.
• High House Battery Voltage: Consult technical support if voltage exceeds 16V.
• Over Temperature: Check ventilation and reduce load if necessary.
• Bulk Charge Timeout: Verify battery capacity and condition.
• VCR Anomaly: Consult technical support for issues with the voltage charging relay.

Safety Warnings

• Use indoors and avoid exposure to rain.
• Only charge Lead Acid and LiFePO4 batteries.
• Ensure adequate ventilation during charging to prevent explosive gases.
• Disconnect power before making or breaking battery connections.

Maintenance and Storage

• Turn off the power switch when putting the recreational vehicle into storage.
• Disconnect all cabling from the battery for long-term storage without power.

This guide serves as a comprehensive reference for customer service and technical staff to assist with product inquiries and troubleshooting. Ensure all interactions comply with safety guidelines and operational procedures outlined.