The 10 Point Self Build Guide
- 1) Layout & Overview.
- 2) Workspace and Tools.
- 3) Qualifications, Licences, and Legal Requirements.
- 4) Chassis and Suspension.
- 5) Floor, Wall, and Roof Construction.
- 6) Cupboards, Table & Benches, Beds, Shower Cubicle
- 7) Plumbing, Gas and Electrical Work.
- 8) Insulate, Cladding, Corners and Design Ideas
- 9) Installing Windows and Door.
- 10) Sourcing Components.
Building your own caravan is not as complicated as some people might think. Caravans can be made with fairly simple construction methods and the tools that many people already have. Building your own caravan is a very rewarding experience and we have lots of information to help you through the process.
Before you start, you should decide if Buying, Building from Scratch, or Renovating is the best choice for you. We have written another article to help you decide here:
The 10 Point Self Build Caravan Guide.
Over the years I have built at least 12 caravans in my shed from scratch. I have tried lots of different things and learned a lot. It's something I think many people can do themselves. This page gives you an overview of the major steps involved. Each step has links to more details, and should give you confidence that the information you will need is freely available.
1. Layout & Overview.
The position of all the fixtures (beds, door, windows, fridge) in the van. This is the fun part. There are hundreds of different caravan designs out there already. It's a good idea to take a lot of inspiration from an existing design, plus we list the sequence the build should be done in.
2. Workspace and Tools.
You will need an undercover area with a door big enough to get the completed caravan out. You probably already have many of the tools you need. Here is a list of tools you will need and or want.
3. Qualifications, Licences, and Legal Requirements.
Most things you can do yourself but there are a few things you can not or need to get signed off. Learn more here.
4. Chassis and Suspension.
This is the part that scares a lot of people off but it doesn't need to. Read this page to learn about the options.
5. Floor, Wall, and Roof Construction.
This is another fun part of the build. The construction methods are fairly simple and explained in this article.
6. Cupboards, Table & Benches, Beds, Shower Cubicle
This requires some basic carpentry skills, and there are a few tricks to keeping things light and strong. Article link
7. Plumbing, Gas and Electrical Work.
This is one of the areas that you may need some help or at least to get things inspected. There are some laws here that you need to know about.
8. Insulate, Cladding, Corners and Design Ideas
Putting the skin on is where the van really takes shape. There are opportunities here to really make your design mark with material choice and colours.
9. Installing Windows and Door.
These will be premade and pretty easy to install. The instructions depend on the brands you choose.
10. Sourcing Components.
CaravansPlus sells lots of what you need but not everything. We have made this page to help you with hard to find items.
Hopefully you can see that building your own caravan is a challenging but achievable project. There is heaps of information on the internet on every aspect of building and rebuilding caravans. Contact us if you have questions, we will help where we can.
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12 Comments
Frank
Good information. About how much and long does it take normally to build?
Steve - CaravansPlus
Hi Frank, It normally takes people between 2 months and a year depending how much time they have to put into it. Windows and doors are usually custom made and take about 4 weeks from order. Cost depends on what you build and how many appliances you put in but it will cost less than buying an equivalent new one. You might not get a very good hourly rate for your time though.
Richard
Hi Steve, good to hear from you. We could not buy a caravan or have a caravan built to suit our needs so we decided to built our caravan which has been over 6 years. We brought an existing dual axle aluminium car trailer being only 2 metres wide and the deck being 4 metres long with aluminium checker plate decking. Our goal was to build a caravan as light as possible with all the creature comforts. It has a riveted aluminium framing with composite cladding and interior linings. The joinery is all aluminium framing with composite sheeting. The caravan has toilet shower, Camec wall mounted front load washing machine, 2 x 200w solar panels, 2 x 120 AMH batteries, Camec instant gas HWC, 24 inch TV, storage under the double bed. Evakool 145 Lt Fridge freezer, 4 seasons roof hatch. 30amp battery charger, separate water tanks for drinking water and 1 for the shower, storage cabinets for all chairs etc. My advise to anyone building a caravan is to take your time and look at all options and use the KISS factor. We used the caravan when building it and found the bed to be too high and the seating not right so we pulled it all out and started again and we reused all the material. We had great support from Caravan Plus with the supply of many items for our caravan with good prices and quick supply. We also used the information on the Caravan Plus web site when designing our caravan.
Kathy
This is an excellent resource for new van builders and for those people looking to do a refurb on their existing van. We have received the best ever customer service from Caravans Plus from the first order we placed. We build brand new replicas of 1960's vintage vans and fit them out according to our clients needs. Some want vintage exterior with modern interior, others seek a bit of both. Currently working on a smaller version of a tiny house and will be placing orders for parts very soon! Thanks again for the brilliant service you give to your customers.
Danny
Yes I built my own van it took me 7 months that was 11 years a go fully off road Very happy with it thanks Danny
Kevin Langman
Just completed our caravan build no 7 came out areal treat, I enjoy doing this work going have a go at building a couple tear drops one for my Daughter and one of her friends Would like to know more abouT this industry
Michael
Hi there. I have a medium size 1997 transit motor home. Would it be easier to build a new home on a new vehicle chassis than to remove & transfer the home over?
Peter - CaravansPlus
Micheal, I wish I had all the answers, but this is something I have never done. The closest I came to this was one fit out of a Toyota HiAce. You’re going to have to decide this one yourself. Is the existing fit out still suitable for your needs, if transferred? Will it sell as is? The only advice I offer related to this is not to overcapitalise on an old vehicle, since they generally wear out long before your conversion. However Kombi vans seem to Live forever. ( I know you don’t have one )
Wayne
I have a 2011 Jayco starcraft, I would like to know if the internal cabinetry is structural or is it ok to rearrange the interior, we want to change from single beds to a double. This would require removing the rear cupboard, ant advice would be greatly appreciated, Cheers Wayne
Peter - CaravansPlus
Wayne, Most furniture in the Jayco's is not structural. Only some partition walls in the longer vans would be.
Steve
This will come in very handy, we have a 22ft Majestic Tiara. It has a section at the front of roof that is sagging a little, I suspect water might have gotten in due to a leak that I stopped. I only need to removed a pressure hatch, vent & the antenna. Not sure how the roof cladding is attached at the front top of van but I should be able to work it out with removing the whole front cladding. I will be in the process of doing a full re seal in the coming months and I expect to find a few things that will need repair. Hoping to take off some wall cladding without damage but will see how it goes. Keep you posted
Steven
Hi , Thank you for all the info in this article of building your own caravan . I am a cabinet maker by trade ,. but have worked in the marine industry ,fitting out super yachts , for the past 25 years , . I feel I have the ability to build the van , but my main stumbling block , . Is once I have designed, { finalized by the wife } the floor plan lay out , the construction or designing of the chassis . We have basic ideas on lay out , but not sure where these components ,ie, fridges ensuite , battery's etc can go in relation to the design of the chassis. is there a web site you can recomend for me to research before finally comiting to the project Cheers