PDF Installation Manual Carefree Fiesta Awning Short Hardware Kit (White) - Suit Pop-Tops

# Fiesta & Fiesta HD Patio Awnings Installation Guide for Customer Service and Technical Staff

## Safety Information

- **Warning:** Risk of electric shock. Disconnect power before installation or maintenance.
- **Warning:** Wear safety goggles during installation.
- **Caution:** Use lifting devices or assistance for heavy components.
- **Notice:** Avoid over-tightening fasteners to prevent damage to materials.

## Component Checklist

- **Basic Assembly:**
- Awning Rail (1)
- Roll Bar Assembly (1)
- Arm Assembly, LH (1)
- Arm Assembly, RH (1)
- Upper Mounting Bracket (2, pre-assembled with arm assembly)
- Upper Bracket Stand-off, Optional (2)
- Lower Mounting Bracket (2)
- Lower Bracket Shim, Optional (2)
- Lag Screw 1/4 x 3" (4)
- Lag Screw 1/4 x 2 1/2" (4)
- Screw, Quadrex Head 1/4-20 x 7/16" (4)
- Lock Washer 1/4" (2)
- Nut, Cap 1/4-20 (2)
- Screw, Hex Washer Head #6 x 3/8" (2)
- Bumpers (set of 2) (1)
- Pull Wand (1)

## Installation Steps

### Installing an Awning Rail

1. Position the awning rail at roof line or 6" above doors/windows. Ensure it's level.
2. Mark position with chalk line.
3. Seal back of rail with silicone sealant or putty tape.
4. Secure with #10 x 3/4” screws, spreading the end of the rail for fabric insertion.
5. File any sharp edges and lubricate the rail track with silicone.

### Assembling the Awning

1. Lay out arms and rollbar assembly on a flat surface.
2. Attach left arm to roll bar using a 1/4-20 x 7/16 Quadrex Drive screw.
3. Attach right arm, ensuring the brake lever is engaged with the remote lock.
4. Confirm awning width from arm centerline to centerline.

### Mounting the Bottom Mounting Brackets

1. Mark arm centerlines on the awning rail.
2. Mark a perpendicular line down to the floor line for arm centerlines.
3. Attach bottom mounting brackets centered on these lines using 1/4 x 2 1/2" lag screws.

### Mounting the Awning

1. Adjust arm length to match the distance from awning rail to bottom brackets.
2. Insert canopy into awning rail and align arms with centerline marks.
3. Secure arms into bottom brackets and remove safety items to allow fabric to roll up.
4. Attach upper mounting brackets to vehicle structure using 1/4 x 3" lag screws.

### Additional Installation Steps

- **Installing the Stop Bolt:** Adjust arm length for level alignment and secure with a 1/4-20 x 7/16 quadrex head screw.
- **Securing the Fabric:** Secure canopy fabric or Alumaguard with #6 x 3/8" hex head screws.
- **Installing Rubber Bumpers:** Apply bumpers on the upper brace to tighten awning arms in travel position.

## Factory Installed LEDs (Optional)

- **Mounting Options:** In roller tube or at awning rail.
- **Specifications:** 1A, 12Vdc, Bright White 6000K, controlled by a single pole switch.
- **Installation Notes:** Secure wire to vehicle wall, avoid sharp edges or heat sources. Use silicone sealant for wire routing and attachment.

### Switch Installation

1. Cut a 1 1/8" x 1 1/2" hole for the switch.
2. Wire the switch with .187, 18-24 awg female disconnects.
3. Install a 2A in-line fuse between the switch and power source.
4. Secure the switch with #6 x 1/2" screws and cover with bezel.

This guide is designed to provide comprehensive installation instructions for customer service and technical staff. Ensure all safety precautions are followed to prevent injury or product damage.