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PDF Carefree Awning Service Manual
Below is a summary of the contents of this PDF. You can also view or save the original full PDF. The products that this PDF relate to are listed at the bottom.
Customer Service and Technical Staff Reference Manual: Manually Operated Patio Awnings
General Safety Precautions
- WARNING: Risk of shock. Disconnect power before servicing.
- WARNING: Use safety goggles during installation or servicing.
- CAUTION: Use appropriate lifting methods for heavy components.
- NOTICE: Avoid over-tightening fasteners to prevent damage to materials.
Product Overview
Carefree offers a variety of manually operated patio awnings with features like adjustable arms, remote locks, and storage travel locks. Models include Fiesta, Fiesta HD, Fiesta Lite, and previously available Spirit FX and Simplicity.
- Fiesta HD features metal hardware upgrades.
- Fiesta Lite is lighter, with a weight reduction of 16% compared to Fiesta.
- Discontinued Models: Spirit FX and Simplicity (service only).
Specifications and Features
- Brake Lever, Arm Travel Lock, Roller Tube, Canopy Extension, and Lengths vary by model.
- Hardware Color Options: White, Black, Satin (Fiesta only).
- Fabric Options: Vinyl with Weatherguard, FLXguard, or Alumaguard; Acrylic with FLXguard or Alumaguard.
- Additional Options: LED lighting, tie-down straps, curved hardware (limited), center rafter, add-a-room.
Canopy Replacement
- Safety: Handle roller springs with care to avoid injury.
- Removing Old Canopy: Includes detaching fabric retaining screws and carefully removing the canopy.
- Installing New Canopy: Clean slots, position fabric feeders, and slide the new canopy into place. Ensure proper alignment and secure with screws.
Spring Replacement
Procedure: Involves extending the awning, securing the roller lock, removing the end plug, unwinding the spring, and replacing it with a new one. Follow specific wind chart for correct tension.
Remote Lock Replacement
- For Spirit and Fiesta: Open awning, detach end plug, replace remote lock, and reattach.
- For Fiesta HD: Use the remote lock kit suitable for the awning size. Measure and assemble the correct length before installation.
Travel Locks Replacement
Extend awning, expose rivets, drill out old locks, and install new locks with provided rivets.
Maintenance Tips
- Fabric Care: Regular hosing down, use natural soap for cleaning, and ensure fabric is dry before rolling up.
- Mildew, Pooling, and Leaking: Address with regular cleaning, adjusting awning to dump water, and sealing seams if necessary.
- Arm and Hardware Maintenance: Clean channels, replace damaged parts, and lubricate moving components.
Part Number and Serial Number Location
Found on the inside of the lower arm channel and on the roller tube.
Illustrated Parts Lists
Detailed parts lists for Spirit FX, Fiesta, Fiesta HD, and other models, including hardware sets, arms, remote locks, travel locks, and fabric options.
Important Notes
- Always follow the manufacturer's instructions for installation, maintenance, and repairs.
- Use the spring wind chart to ensure the correct tension is applied when replacing springs.
- For LED-equipped awnings, handle wiring carefully to avoid damage.
This manual serves as a comprehensive guide for customer service and technical staff, providing detailed instructions on installation, maintenance, and troubleshooting for Carefree manually operated patio awnings.