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PDF Installation Manual

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Breaksafe Series 6000 and 6000XP Electric Brake Break-Away System - Technical and Customer Service Guide

Introduction

The Breaksafe Break-Away system is engineered to activate the trailer brakes and brake lights if the trailer accidentally detaches from the tow vehicle. It features a built-in battery that can be charged via the tow vehicle's auxiliary line or an external battery charger. A simple test button allows for easy battery charge level checks before towing.

Installation Warning

Battery Test Button

Replacement Battery Specifications

Wiring Instructions

Charging the Battery

The battery can be charged via the tow vehicle's auxiliary line or an external charger (recommended charger: Part Number 30016).

An orange charge light indicates active charging.

Note: The charging system is designed for trickle charging, which may take several hours.

Testing the System

Disconnect the trailer plug, pull the Breakaway pin, and ensure the electric brakes and brake lights activate immediately.

The system is compatible with all brands of electric brake controllers but requires an electric brake controller for normal operation.

Troubleshooting

Fuses

Important Notes

Secure the Breakaway cable to a solid anchor point on the rear of the tow vehicle, avoiding the tow ball or safety chain anchor.

The Breaksafe unit is protected by an internal fuse. Check this first if the unit fails to operate.

Wiring Diagram Overview

Provides a visual guide to connecting the Breaksafe system, including the positioning of wires to the trailer plug and the Breaksafe unit.

Please ensure these instructions are passed on to the owner.

This guide is designed to assist customer service and technical staff in providing accurate and comprehensive support for the Breaksafe Series 6000 and 6000XP Electric Brake Break-Away Systems.

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