Diesel Heater Installation Manual - BTR-2KW

Installation Manual Update

IMPORTANT:

Modifications to Installation Steps due to New Design of Mounting Plate and Detachable Pump Power:

1. Complete Steps 1 and 2 as per the Installation Manual.
2. Skip Step 3 of the Installation Manual (Pump Power no longer needs to be fed through the mounting plate cold air intake).
3. Complete Steps 4 to 8 as per the Installation Manual.
4. Complete Step 9 with additional actions:
• Identify and take note of the two holes on the mounting plate labelled "Pump" (O12mm) and "Power" (O14mm).
• Ensure that no obstacles interfere with the location of the pump and power provisions under the van.
• Drill holes at the labelled points using O12mm for the pump and O14mm for power, if necessary.
• Disconnect and feed pump power through the "Pump" hole, then reconnect it.
• If the power source is away from the main heating unit, detach the Anderson plug, feed the power through the mounting plate, and reconnect.
5. Complete Steps 10 to 19 of the Installation Manual.
6. Skip Step 20 of the Installation Manual.
7. Complete Steps 21 to 23 to finish the installation.

Product Introduction

Born To Roam Diesel Heaters - BTR-2KW:

• Key Features:
• Low fuel consumption and high efficiency.
• Operable in severe cold (up to -41 degrees C).
• Compact design with low noise output.
• Important Notes:
• Keep the exhaust pipe short to avoid carbon buildup.
• Monitor the fuel level to avoid the need for re-priming.
• Allow the heater to complete its startup and shutdown cycles to prevent carbon buildup and excessive smoke.

Key Warnings

• Do not place flammable materials near the exhaust pipe.
• Ensure a minimum clearance of 75mm around the exhaust.
• Use only diesel fuel.
• Direct exhaust fumes outside if installed indoors to prevent carbon monoxide poisoning.
• Allow the heater to run its cool-down cycle when shutting off.
• Only use original Born To Roam parts; unauthorized modifications are prohibited.

Installation Guidance

Planning the Installation:

• Main Heating Unit:
• Avoid obstructions under the vehicle.
• Ensure proper placement for exhaust muffler and cold air intake filters.
• Position the warm air vent for optimal air circulation.
• Control Panel:
• Install away from the warm air duct. Use the 2.5 meters of wire provided.
• Fuel Tank:
• Install 2-3.5 meters from the main unit (up to 6 meters possible but will take longer to prime).
• Fuel Pump:
• Install between the main unit and fuel tank within the 2.5 meters reach.
• Power Source:
• Connect directly, using the 5 meters of power cable with Anderson plugs.

Required Tools:

• Installation accessory & tool kit (includes hole saws, silicone, exhaust wrap, cutter, electric joiners, electric tape, and various sockets).

Step-by-Step Installation Instructions:

1. Main Unit Placement: Use a small drill bit for a pilot hole, ensuring no damage to pipes or cables before installing the mounting plate.
2. Mounting Hole: Create a 102-105mm hole through the floor, seal with flame-resistant silicone, and position the metal flange.
3. Feed Fuel Pump Power: Feed power from the wiring harness, leaving slack, through the mounting plate.
4. Attach Mounting Plate: Secure the mounting plate to the main unit using the provided bolts.
5. Fuel Line Joiner Installation: Secure fuel line with mini clamps.
6. Cold Air Intake Pipe: Attach the pipe to the unit; secure with clamps.
7. Exhaust Pipe and Sleeve: Mount the pipe using heavy-duty clamps and sleeve.
8. Feed Components Through Hole: Position the mounted unit with the plate.
9. Secure Mounting Plate: Firmly fixate with self-tapping screws or wood screws, sealing edges with flame-retardant silicone.
10. Fuel Tank Preparation: If applicable, attach fuel line and filter.
11. Install Fuel Tank: Secure the tank in desired location.
12. Prepare and Mount Fuel Pump: Connect rubber joiners to the pump, ensuring the correct direction, and mount securely.
13. Fuel Line Connection: Connect lines between the main unit, pump, and fuel tank, securing them with cable ties.
14. Cold Air Intake Filter: Position and secure filter opposite the muffler.
15. Exhaust Muffler: Attach and secure the muffler to the exhaust pipe, ensuring clearances.
16. Warm Air Vent: Install the vent and duct within the vehicle.
17. Rear Intake Vent: Optionally install a vent or perform modifications to ensure sufficient air intake.
18. Attach LCD Panel: Connect, wire, and securely position the panel.
19. Connect Power Cable: As required, feed and connect the power cable to the main power source.

Testing and Final Steps:

1. Power On Check: Ensure the unit powers on.
2. Fuel Tank Filling: Add diesel, keeping keys for the fuel tap safe.
3. Prime the Fuel: Follow the "User Manual" instructions, avoiding over-priming.

Product Specifications:

• Model: BTR-2KW
• Dimensions: 310*115*122 mm
• Power: 2 KW
• Rated Power: 90 W
• Hot Air Volume: 2.7 KW
• Fuel Consumption: 0.36 L/h
• Average Consumption for Ignition: 36 W
• Operating Temperature: -41 degrees C to +50 degrees C
• Storage Temperature: -55 degrees C to +70 degrees C
• Applicable Altitude: Below 5,000m
• Weight: 1.22 Kg

Maintenance:

• Monthly run on high for at least 15 minutes.
• Regularly check ducts, ensuring secure attachment and clear inlets/outlets.
• Post-road trip inspection for any damages, specifically focusing on the exhaust system.

This document serves as a comprehensive guide for the installation, operation, and maintenance of the Born To Roam Diesel Heater, model BTR-2KW. For any installation-specific queries, refer to the above steps or the provided manual.